CNC yekucheka maturusi maturusi anoshandiswa kucheka mukugadzira michina, inozivikanwawo sematurusi ekucheka. Iko kusanganiswa kwemidziyo yakanaka yekugadzirisa uye yakakwirira-inoshanda CNC yekucheka maturusi anogona kupa kutamba kwakazara kune kwayo kwakakodzera kuita uye kuwana yakanaka hupfumi mabhenefiti. Nekuvandudzwa kwezvinhu zvekucheka maturusi, akasiyana siyana ekucheka maturusi emidziyo ane zvirinani zvemuviri, zvemichina zvimiro uye kucheka kuita. Yakave yakagadziridzwa zvakanyanya, chiyero chekushandisa chiri kuwedzera zvakare.
CNC chishandiso chimiro
1. Chimiro chezvishandiso zvakasiyana-siyana chinoumbwa nechikamu chinosungirira uye chikamu chekushanda. Iyo yekusungirira chikamu uye chikamu chekushanda cheyakakosha chimiro chishandiso zvese zvinogadzirwa pane inocheka muviri; chikamu chekushanda (zino rebanga kana blade) yechinhu chekuisa chimiro chakasungirirwa pamutumbi wekucheka.
2. Kune mhando mbiri dze clamping zvikamu zvine maburi uye zvibato. Chishandiso chine gomba chinogadzikwa pane main shaft kana mandrel yemuchina wemuchina uchishandisa gomba remukati, uye nguva yekutenderera inofambiswa neaxial kiyi kana kiyi yekupedzisa kumeso, senge cylindrical milling cutter, a. shell face milling cutter, nezvimwewo.
3. Mapanga ane zvibato zvinowanzova nemhando nhatu: rectangular shank, cylindrical shank uye conical shank. Maturusi ekutenderedza, maturusi ekuronga, nezvimwewo zvinowanzoita rectangular shanks; conical shanks inotakura axial thrust ne taper, uye kutumira torque nerubatsiro rwekukwesha; cylindrical shanks anowanzo akakodzera kune madiki twist drills, ekupedzisira zvigayo uye mamwe maturusi. Iyo inokonzeresa frictional force inotumira torque. Iyo shank yeakawanda shank mapanga inogadzirwa neakaderera alloy simbi, uye iyo inoshanda chikamu inogadzirwa nehupamhi hwesimbi butt welding zvikamu zviviri.
4. Chikamu chinoshanda chechishandiso chikamu chinoburitsa uye kugadzira machipisi, kusanganisira zvimiro zvakaita seblade, chimiro chinotsemuka kana kupeta machipisi, nzvimbo yekubvisa chip kana chip kuchengetedza, uye chiteshi chekucheka fluid. Chikamu chekushanda chemamwe maturusi chikamu chekucheka, senge maturusi ekushandura, mapurani, maturusi anofinha uye vanocheka; chikamu chekushanda chemamwe maturusi chinosanganisira kucheka zvikamu uye zvikamu zvekugadzirisa, zvakadai semadrills, reamers, reamers, mukati mepamusoro dhonza Mapanga uye matepi etc. Basa rekucheka chikamu ndechekubvisa machipisi neblade, uye basa rechikamu chekuenzanisa. ndiko kutsvedzerera nzvimbo yakagadzirwa nemichina uye kutungamira chishandiso.
5. Chimiro chechikamu chekushanda chechishandiso chine marudzi matatu: integral type, welding type uye mechanical clamping type. Chimiro chakazara ndechekuita chidimbu chekucheka pamutumbi wekucheka; iyo welding chimiro ndeyekushongedza blade kune simbi inocheka muviri; kune maviri ma mechanic clamping zvimiro, imwe ndeyekusungirira blade pane yekucheka muviri, uye imwe ndeyeKurovera iyo brazed cutter musoro pane yekucheka muviri. Cemented carbide maturusi anowanzo gadzirwa ane welded zvimiro kana mechanic clamping zvimiro; porcelain zvishandiso zvese zvemakanika clamping zvimiro.
6. Iyo geometric parameters yekucheka chikamu chechishandiso chine simba guru pakucheka kwekugadzirisa uye kugadzirisa kwehutano. Kuwedzera kwerake angle kunogona kuderedza deformation yepurasitiki apo reki yechiso inosvina chidimbu chekucheka, uye kuderedza kupesana kwepikisi yechips inoyerera nepamberi, nokudaro kuderedza simba rekucheka uye kucheka kupisa. Zvisinei, kuwedzera kwerake angle kunoderedza simba rekucheka uye kuderedza kupisa kwekupisa kwevheji yemusoro wekucheka.
Kurongwa kweCNC zvishandiso
Chimwe chikamu: maturusi ekugadzirisa akasiyana ekunze ekunze, anosanganisira maturusi ekushandura, mapurani, kucheka kucheka, ekunze mabroaches uye mafaera, nezvimwe;
Chikamu chechipiri: maturusi ekugadzirisa gomba, anosanganisira drills, reamers, maturusi anofinha, reamers uye mukati mepamusoro broaches, nezvimwewo;
Chikamu chechitatu: maturusi ekugadzira tambo, anosanganisira matepi, anofa, otomatiki kuvhura uye kuvhara shinda yekucheka misoro, shinda inotenderedza maturusi uye shinda yekugaya kucheka, nezvimwe;
Chikamu chechina: magiya ekugadziridza maturusi, anosanganisira hobs, magiya ekugadzira kucheka, magiya ekuveura kucheka, bevel giya kugadzirisa maturusi, nezvimwe;
Chikamu chechishanu: maturusi ekucheka-cheka, anosanganisira kuisa denderedzwa saw blades, bhendi masaha, masaha euta, maturusi ekucheka-cheka ekutenderedza uye blade milling cutters, nezvimwe.
Kutonga Nzira yeNC Tool Kupfeka
1. Kutanga kutonga kana yakasakara kana kwete panguva yekugadzirisa, kunyanya panguva yekucheka, teerera inzwi, uye kamwe kamwe kurira kwechigadziro panguva yekugadzirisa hakusi kwekucheka kwakajairika, hongu, izvi zvinoda ruzivo kuunganidza.
2. Tarisa pakugadzirisa. Kana paine sparks dzisina kupindirana panguva yekugadziriswa, zvinoreva kuti chishandiso chasakara. Iwe unogona kushandura chishandiso munguva maererano neavhareji yehupenyu hwechishandiso.
3. Tarisa ruvara rwemafaira esimbi. Kana ruvara rwemafaira esimbi ruchichinja, zvinoreva kuti tembiricha yekugadzira yakashanduka, izvo zvingave zvichikonzerwa nekupfeka kwemidziyo.
4. Tarisa chimiro chesimbi filings. Mativi maviri emafaira esimbi anoita seakakombamira, masimbi anomonereka zvisina kufanira, uye masimbi anopatsanurwa zvakanaka. Zviri pachena kuti haisi manzwiro ekucheka kwakajairika, izvo zvinoratidza kuti chishandiso chakapfekwa.
5. Kutarisa pamusoro pebasa rekushanda, kune mavara akajeka, asi roughness uye ukuru hazvina kuchinja zvikuru, izvo chaizvoizvo chimbo chacho chave chakapfekwa.
6. Teerera kune ruzha, kudengenyeka kwekugadzirisa kuchawedzera, uye ruzha rusina kujairika ruchagadzirwa kana chishandiso chisina kukurumidza. Panguva ino, kutarisirwa kunofanira kutorwa kuti udzivise "kubaya banga" uye kuita kuti workpiece iparadzwe.
7. Tarisa mutoro wemuchina wekushandisa. Kana paine shanduko iri pachena yekuwedzera, zvinoreva kuti chishandiso chinogona kunge chakapfekwa.
8. Kana chishandiso chachekwa, iyo workpiece ine yakakomba burrs, iyo roughness inoderera, saizi yeworkpiece inoshanduka uye zvimwe zviri pachena zviitiko zvakare ndiwo maitiro ekutonga kwekupfeka kwemidziyo. Mune izwi, kuona, kunzwa, uye kubata, chero iwe uchikwanisa kupfupisa pfungwa imwe chete, unogona kutonga kana chishandiso chakapfekwa.
CNC chishandiso chekusarudza musimboti
1. Chinhu chinonyanya kukosha mukugadzirisa ndicho chishandiso
Chero chombo chinomira kushanda chinoreva kumira mukugadzirwa. Asi hazvirevi kuti banga rimwe nerimwe rine chimiro chakakosha chakafanana. Chimbo chine nguva yakareba yekucheka chine simba guru pakugadzirwa kwechigadzirwa, saka pasi pechigadziro chimwe chete, kunyanya kukoshesa kunofanira kubhadharwa kune ichi chishandiso. Uye zvakare, kutarisisa kunofanirwa kubhadharwa kune machining akakosha zvikamu uye maturusi ane yakasimba machining kushivirira. Pamusoro pezvo, maturusi ane kushomeka kwechipi control, senge madhiri, maturusi ekurovera, uye maturusi eshinda, anofanirwawo kutariswa. Nguva yekuzorora inogona kukonzerwa nekushaya chip control.
2. Matanidza nemuchina wekushandisa
Mapanga akakamurwa kuva mapanga eruoko rworudyi uye mapanga ekuruboshwe, saka kusarudza mapanga akakodzera kwakakosha zvikuru. Kazhinji, maturusi ekurudyi akakodzera michina inotenderera inopesana newachi (CCW) (sekuonekwa kunoenderana nechirungiro); maturusi ekuruboshwe akakodzera michina inotenderera newachi (CW). Kana uine marashi akati wandei, mamwe anobata midziyo yekuruboshwe uye mamwe ari kuruboshwe, sarudza maturusi ekuruboshwe. Pakugaya, zvisinei, vanhu vanowanzo sarudza maturusi anochinja-chinja. Asi kunyangwe iyo nzira yekugadzira yakafukidzwa nemhando iyi yechishandiso yakakura, iwe unobva warasikirwa nekuomarara kwechishandiso, wedzera kutsauka kwechishandiso, kuderedza maparamendi ekucheka, uye nyore kukonzera machining vibration. Uye zvakare, iyo manipulator yekushandura chishandiso pamushini wemuchina zvakare ine zvirambidzo pahukuru uye huremu hwechishandiso. Kana uri kutenga mudziyo wemuchina une kutonhodza kwemukati kuburikidza neburi riri muspindle, ndapota sarudzawo chishandiso chine kutonhora kwemukati kuburikidza neburi.
3. Matanidza nezvinhu zvakagadziriswa
Carbon simbi chinhu chakajairwa kugadziriswa mukugadzira, saka mazhinji ekucheka maturusi akagadzirwa zvichibva pane yakagadziridzwa kabhoni simbi kugadzirisa. Iyo blade giredhi inofanira kusarudzwa maererano nezvinhu zvinogadziriswa. Vagadziri vezvishandiso vanopa huwandu hwemiviri yekucheka uye inofananidzwa yekuisa yekugadzira zvisiri-ferrous zvinhu senge superalloys, titanium alloys, aluminium, composites, mapurasitiki nesimbi dzakachena. Paunenge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge rwuri zvinhu zviri pamusoro, ndapota sarudza chishandiso chine zvinhu zvinoenderana. Vazhinji vanogadzira vane akasiyana akateedzana ekucheka maturusi, zvichiratidza kuti ndezvipi zvinhu zvakakodzera kugadzirisa. Semuenzaniso, DaElement's 3PP yakatevedzana inonyanya kushandiswa kugadzira aluminium alloy, 86P yakatevedzana inonyanya kushandiswa kugadzira simbi isina tsvina, uye 6P yakatevedzana inonyanya kushandiswa kugadzirisa yakakwirira-kuoma simbi.
4. Tool specification
Chikanganiso chinowanzoitwa kusarudza mudziyo wekutenderedza uri diki uye chigayo chakakurisa. Zvishandiso zvakakura-hukuru zvinoshandura zvine kusimba kwakanaka; nepo makuru-saizi milling cutters haisi kungodhura chete, asi zvakare inotora nguva yakareba yekucheka mhepo. Kazhinji, mutengo wemapanga makuru wakakwirira kudarika wemapanga maduku.
5. Sarudza pakati pemashizha anogona kuchinjwa kana mapanga anokuya zvakare
Nheyo yekutevera iri nyore: edza kudzivirira kurodza patsva mapanga ako. Kunze kwezvibhorani zvishoma uye zvigayo zvechiso, edza kusarudza blade inotsiviwa kana kucheka musoro kunotsiviwa kana mamiriro achibvumidza. Izvi zvinokuchengetera mari yevashandi uchiwana yakagadzikana yekugadzirisa mhinduro.
6. Tool zvinhu uye giredhi
Sarudzo yezvishandiso zvekushandisa uye mhando yakanyatsoenderana nemidziyo yezvinhu zvakagadziriswa, iyo yakanyanya kumhanya uye chiyero chekudya chemuchina chishandiso. Sarudza yakajairika chishandiso giredhi yeboka rezvinhu zviri kugadzirwa, kazhinji machira. Tarisa kune "Giredhi Chikumbiro Rerumbidzo Chati" yakapihwa nemupi wezvishandiso. Mumashandisirwo anoshanda, chikanganiso chakajairika ndechekuedza kugadzirisa dambudziko rehupenyu hwemidziyo nekutsiva magiredhi akafanana kubva kune vamwe vanogadzira maturusi. Kana mapanga ako aripo asina kunaka, saka kuchinja kune imwe mhando kubva kune mumwe mugadziri kungangounza mhedzisiro yakafanana. Kuti ugadzirise dambudziko, zvinodikanwa kuti uone chikonzero chekutadza kwechishandiso.
7. Simba rinodiwa
Nheyo inotungamira ndeyekuwana zvakanakisa pane zvese. Kana iwe wakatenga muchina wekugaya une simba re20hp, saka, kana iyo workpiece uye fixture ichibvumira, sarudza yakakodzera chishandiso uye maparamendi ekugadzirisa kuitira kuti iwane 80% yesimba rekushandisa kwemuchina chishandiso. Chengetedza zvakanyanya kusimba / yekumhanyisa tafura mumushini chishandiso chemushandisi bhuku, uye sarudza chishandiso chinogona kuwana yakanakisa yekucheka application zvinoenderana nehukuru hwesimba remuchina simba.
8. Nhamba yekucheka mitsetse
Nheyo ndeyokuti, zvakanyanya nani. Kutenga chishandiso chekushandura nekaviri kuchekwa hakureve kubhadhara zvakapetwa kaviri. Dhizaini chaiyo yakawedzera zvakapetwa kaviri nhamba yekucheka mipendero mukugezera, kupatsanura uye kumwe kuisa milling mumakore gumi apfuura. Hazvisi zvisizvo kutsiva chigayo chepakutanga chine 4 chete yekucheka edge inopinza ine 16 yekucheka edge inopinza. Kuwedzera nhamba yekucheka mitsetse inobatawo zvakananga chikafu chetafura uye kubereka.
9. Sarudza chinhu chakakosha kana modular chishandiso
Zvishandiso zvidiki zvefomati zvakakodzera kune monolithic magadzirirwo; maturusi makuru efomati akakodzera modular dhizaini. Kune maturusi makuru ekucheka, kana chigadziro chekucheka chikakundikana, vashandisi vanowanzotarisira kuwana chigadzirwa chitsva chekucheka chete nekutsiva zvikamu zviduku uye zvisingadhuri. Izvi ndezvechokwadi kunyanya kune grooving uye maturusi anofinha.
10. Sarudza chimbo chimwe chete kana kuti yakawanda-function tool
Madiki ekushanda anowanzo kuve akakodzera kune maturusi emakomboni. Semuenzaniso, chishandiso chinoshanda chinobatanidza kuchera, kutendeuka, kufinha kwemukati, tambo uye chamfering. Ehe, mamwe akaomarara workpieces anonyanya kukodzera kune akawanda-function zvishandiso. Zvishandiso zvemuchina zvinongokubatsira iwe pavanenge vachicheka, kwete kana vadzika.
11. Sarudza dhizaini yakajairika kana isiri-yakajairwa chishandiso
Nekuzivikanwa kwenhamba yekudzora machining (CNC), zvinotendwa kuti chimiro cheiyo workpiece inogona kuwanikwa kuburikidza nehurongwa, pane kuvimba nematurusi, saka zvishandiso zvisiri-standard hazvichadiwi. Kutaura zvazviri, mapanga asina-standard achiri kuverenga 15% yehuwandu hwekutengesa kwemapanga. Sei? Kushandiswa kwekucheka zvishandiso kunogona kusangana nehukuru hunodiwa hwebasa rekushanda, kuderedza maitiro uye kupfupisa kutenderera kwekugadzirisa. Pakugadzirwa kwemazhinji, zvisiri-yakajairwa kucheka maturusi anogona kupfupisa kutenderera kwekugadzirisa uye kuderedza mutengo.
12. Chip control
Rangarira, chinangwa chako ndechekugadzira dhizaini, kwete machipisi, asi machipisi anogona kuratidza zvakajeka mamiriro ekucheka kwechishandiso. Pakazara, pane stereotype pamusoro pekucheka, sezvo vanhu vazhinji vasina kudzidziswa kududzira. Rangarira chirevo chinotevera: machipisi akanaka haaparadze maitiro, machipisi akaipa achaita zvinopesana. Mazhinji ekuisa akagadzirwa ne chip breakers, uye ma chip breakers akagadzirwa zvinoenderana nechiyero chekudya, kungave kureruka kwekucheka kupedzisa kana kunorema kucheka rough machining. Iyo diki chip, yakanyanya kuoma kutyoka. Chip control inonetsa kune yakaoma-kune-muchina zvinhu. Kunyange zvazvo zvinhu zvinogadziriswa zvisingagoni kuchinjwa, zvishandiso zvitsva zvinogona kushandiswa kugadzirisa kukurumidza kucheka, chiyero chekudya, dhigirii yekucheka, nharaunda yekona yemhino yemudziyo, nezvimwewo.
13. Kuronga
Pamberi pezvishandiso, maworkpieces uye CNC machining muchina, zvinowanzodiwa kutsanangura maturusi nzira. Zvakanaka, kuziva kodhi yemuchina wekutanga, ine CAM package. Nzira yezvishandiso inoda kutarisisa maitiro ezvishandiso senge ramping angle, kutungamira kwekutenderera, chikafu, kucheka kukurumidza, nezvimwe. Chishandiso chega chega chine maitiro ehurongwa anowirirana kupfupisa machining kutenderera, kuvandudza machipisi, uye kuderedza mauto ekucheka. Iyo yakanaka CAM software package inogona kuchengetedza vashandi uye kuwedzera chibereko.
14. Sarudza mapanga matsva kana mapanga akajairwa akakura
Payero iripo yekuvandudza tekinoroji, kugadzirwa kwemidziyo yekucheka kunogona kupeta makore gumi ega ega. Kuenzanisa mapeji ekucheka echishandiso chakakurudzirwa makore gumi apfuura, uchaona kuti chishandiso chemazuva ano chinogona kupeta kaviri kushanda zvakanaka, asi simba rekucheka rinoderedzwa ne30%. Iyo alloy matrix yechishandiso chitsva chekucheka chakasimba uye chine kusimba kwakanyanya, iyo inogona kuona yakakwira yekucheka kumhanya uye yakaderera yekucheka simba. Chipbreaker uye mamakisi ane yakaderera application chaiyo uye yakafara kuita zvakasiyana. Panguva imwecheteyo, mapanga emazuva ano akawedzera kuita kwakasiyana-siyana uye modularity, izvo zviri zviviri zvinoderedza hesita uye kuwedzera maturusi ekushandisa. Kuvandudzwa kwematurusi ekucheka kwakonzerawo kutsva kwechigadzirwa dhizaini nekugadzirisa pfungwa, senge Bawang cutters ine ese ari maviri ekutenderedza uye grooving mabasa, uye epamusoro-feed milling cutters, ayo akasimudzira machining ekumhanya, mashoma-huwandu lubrication (MQL) machining. uye yakaoma kutendeuka tekinoroji. Zvichienderana nezviri pamusoro uye zvimwe zvikonzero, iwe zvakare unofanirwa kutevedzera nzira yekugadzirisa uye kudzidza nezve yekucheka tekinoroji yekushandisa, zvikasadaro iwe uchave munjodzi yekudonha kumashure.
15. Mutengo
Kunyangwe mutengo wechishandiso wakakosha, hauna kukosha semutengo wekugadzira wakabhadharwa kune chishandiso. Kunyange zvazvo banga rine mutengo waro rimene, ukoshi hwebanga huri mubasa rarinoita nokuda kwokubereka. Kazhinji, mapanga ane mutengo wakaderera ndiwo anokonzera kukwira kwemitengo yekugadzira. Mutengo wekucheka maturusi account chete 3% yemutengo wechikamu. Saka tarisa pakugadzirwa kwemapanga ako, kwete mutengo wavo wekutenga.
Nguva yekutumira: Jan-27-2018
