Maitiro ekugadzirisa zvinodyiwa, pfuti, zvishandiso, uye mashandiro emushandisi mune semiautomatic uye robhoti welding
Nemamwe mapuratifomu anogona kudyiwa, semiautomatic uye robotic weld masero anogona kushandisa iwo mamwe matipi ekuonana, ayo anobatsira kukwenenzvera uye kuderedza kuvhiringidzika kwevashandisi pamusoro pekuti ndeapi akakodzera kushandisa.
Mutengo wakawandisa mukugadzira welding oparesheni unogona kubva kunzvimbo dzakawanda.Kunyangwe iri semiautomatic kana robhoti weld cell, zvimwe zvinokonzeresa kudhura zvisingaite inguva isina kurongeka uye kurasikirwa nebasa, tsvina inodyiwa, kugadzirisa nekugadzirisa, uye kushaikwa kwekudzidzira opareta.
Zvizhinji zvezvinhu izvi zvakabatanidzwa pamwe chete uye zvinopesvedzerana.Kushaikwa kwekudzidziswa kwevashandisi, semuenzaniso, kunogona kukonzera kukanganisa kwakawanda kunoda kugadziridzwa uye kugadzirisa.Hakusi chete kugadzirisa kunodhura mari mune zvekuwedzera zvinhu uye zvinodyiwa zvinoshandiswa, asi zvinodawo basa rakawanda kuita basa uye chero yekuwedzera weld yekuongorora.
Kugadzirisa kunogona kunyanya kudhura munzvimbo ye automated welding, uko kuenderera mberi kwechikamu kwakakosha kune yakazara throughput.Kana chikamu chisina kubatanidzwa zvakanaka uye chikanganiso ichocho chikasabatwa kusvika pakupera kwekuita, basa rose rinofanira kuitwa zvakare.
Makambani anogona kushandisa aya matipi masere kubatsira kukwirisa zvinobatika, pfuti, uye mashandiro emidziyo uye kuderedza mitengo mune ese semiautomatic uye robotic welding mashandiro.
1. Usachinje Consumables Nekukurumidza
Zvinobatika, zvinosanganisira nozzle, diffuser, tip yekubata, uye liner, zvinogona kuita chikamu chakakosha chemutengo mukugadzira mabasa.Vamwe vashandisi vanogona kushandura iyo yekubata tipi mushure mekuchinja kwega kwega kungobuda mutsika, kungave kuri madikanwa kana kwete.Asi kushandura zvinhu zvinodyiwa nekukurumidza kunogona kutambisa mazana, kana zvisiri zviuru, zvemadhora pagore.Izvi hazvingopfupiki hupenyu hunogona kushandiswa, asi zvinowedzerawo opareta yekudzikira kwekuchinja kusingakoshi.
Zvakajairwawo kuti maopareta achinje chinobatika kana vasangana nematambudziko ekudyisa waya kana mamwe gasi simbi arc welding (GMAW) pfuti kuita nyaya.Asi dambudziko rinowanzova pane pfuti isina kuchekwa kana kuiswa liner.Liner dzisina kuchengetwa kumativi ese epfuti dzinowanzokonzera nyaya sezvo tambo yepfuti inotambanuka nekufamba kwenguva.Kana matipi ekuonana achiita seanokundikana nekukurumidza kupfuura zvakajairwa, zvinogona zvakare kukonzerwa nekusagadzikana kwedhiraivha roll, yakasakara madhiraivha, kana feeder nzira keyholing.
Kudzidziswa kwakakodzera kwemufambisi maererano nehupenyu hunodyiwa uye shanduko inogona kubatsira kudzivirira shanduko isina kufanira, kuchengetedza nguva nemari.Zvakare, iyi inzvimbo yekushanda kwewelding uko zvidzidzo zvenguva zvakanyanya kubatsira.Kuziva kuti kangani chinhu chinodyiwa chinofanira kugara chinopa iwo welder pfungwa iri nani yenguva yavanoda kuichinja.
2. Kudzora Consumable Usage
Kuti udzivise shanduko yenguva isati yakwana, mamwe makambani anoita matanho ekudzora mashandisiro avo.Kuchengeta zvinobatika pedyo nemawelder, semuenzaniso, kunobatsira kuderedza nguva yakaitika paunenge uchifamba kuenda nekubva kunzvimbo yepakati yekuchengetera.
Zvakare, kudzikamisa hesitori inowanikwa kune mawelder kunodzivirira kushandiswa zvisina kunaka.Izvi zvinobvumira ani nani ari kuzadza aya mabhini emabhini kuti ave nekunzwisisa kuri nani kwemashandisirwo echitoro.
3. Matanidza Equipment uye Pfuti kune Weld Cell Setup
Kuve nehurefu hwakakodzera hwesemiautomatic GMAW pfuti tambo yeweld cell kumisikidza inosimudzira mashandiro emushandisi uye inogonesa mashandiro emidziyo.
Kana iri kasero kadiki uko zvese zviri padhuze nepari kushanda newelder, iine 25-ft.tambo yepfuti yakasungirirwa pasi inogona kukonzera nyaya nekudyisa waya uye kunyange kudonha kwevoltage pamuromo, uyezve zvinogadzira njodzi yekugumburwa.Sezvineiwo, kana tambo ipfupi kwazvo, welder angave akajairwa kudhonza pfuti, achiisa kushushikana patambo uye kubatana kwayo nepfuti.
4. Sarudza Zvakanakisa Consumables nokuda Jobho
Nepo kuri kuyedza kutenga akachipa ekuonana matipi, nozzles, uye gasi diffuser aripo, iwo kazhinji haagare kwenguva yakareba sezvigadzirwa zvemhando yepamusoro, uye anodhura zvakanyanya mukushanda uye nguva yekuzorora nekuda kwekuchinja kunowanzo.Zvitoro hazvifanirwe kutya kuyedza zvigadzirwa zvakasiyana uye kumhanya zvakanyorwa bvunzo kuti uwane zvakanakisa sarudzo.
Kana chitoro chikawana zvakanakisa zvinobatika, chinogona kuchengetedza nguva mukutonga kweiyo inventory nekushandisa zvakafanana pane ese maoperation ewelding munzvimbo.Nemamwe mapuratifomu anogona kudyiwa, semiautomatic uye robotic weld masero anogona kushandisa iwo mamwe matipi ekuonana, ayo anobatsira kukwenenzvera uye kuderedza kuvhiringidzika kwevashandisi pamusoro pekuti ndeapi akakodzera kushandisa.
5. Vaka muKudzivirira Kuchengetedza Nguva
Nguva dzose zviri nani kuva proactive pane reactive.Nguva yekuzorora inofanirwa kurongerwa kuita kuchengetedza kwekudzivirira, pamwe zuva nezuva kana vhiki.Izvi zvinobatsira kuchengetedza mutsara wekugadzira uchiyerera zvakanaka uye kuderedza nguva uye mari inoshandiswa pakugadzirisa kusina kurongwa.
Makambani anofanirwa kugadzira zviyero zvekudzidzira kutsanangura maitiro ekuti mutyairi wevanhu kana robhoti atevedzere.Mune otomatiki weld maseru chaizvo, reamer kana nozzle yekuchenesa chiteshi inobvisa spatter.Inogona kurebesa hupenyu hunodyiwa uye kuderedza kusangana kwevanhu nerobhoti.Izvi zvinobatsira kuderedza mari inokonzerwa nekudyidzana kwevanhu kunogona kuunza kukanganisa uye kukonzera kuderera.Mukuita semiautomatic, kutarisa zvinhu zvakaita sevhavha yetambo, zvibatiso, uye mitsipa yekukuvara zvinogona kuchengetedza nguva yekudzikira gare gare.Pfuti dzeGMAW dzine chivharo chetambo chakasimba inzira huru yekuwedzera hupenyu hwechigadzirwa uye kuderedza zvingangokuvadza vashandi.Mune semiautomatic welding application, kusarudza pfuti yeGMAW inogadziriswa kwete inoda kutsiviwa zvakare kunogona kuchengetedza nguva nemari.
6. Isa mari muNew Technology
Panzvimbo pekuita nemagetsi emagetsi echinyakare, zvitoro zvinokwanisa kuisa mari mumakina matsva ane matekinoroji akavandudzwa.Zvingangove zvichibudirira, zvinoda kugadziridzwa zvishoma, uye kuve nyore kuwana zvikamu zve-pakupedzisira zvichiratidza kuti zvinodhura zvakanyanya.
Semuenzaniso, pulsed welding waveform inopa arc yakagadzikana uye inogadzira zvishoma spatter, izvo zvinoderedza huwandu hwenguva inoshandiswa pakuchenesa.Uye tekinoroji nyowani haina kugumira kune magetsi masosi.Zvishandiso zvemazuva ano zvinopa matekinoroji anobatsira kusimudzira hupenyu hurefu uye kuderedza shanduko yenguva.Robotic welding masisitimu zvakare anogona kushandisa kubata kubata kubatsira nechikamu nzvimbo.
7. Funga nezveKudzivirira Gasi Kusarudzwa
Kudzivirira gasi chinhu chinowanzo furatirwa muwelding.Tekinoroji nyowani yakagadzirisa nyaya nekutakura gasi kuitira kuti magasi akaderera-35 kusvika 40 cubic tsoka paawa (CFH) - anogona kuburitsa mhando imwechete yaimboda 60- kusvika 65-CFH kuyerera kwegasi.Uku kushandiswa kwegasi kwekudzivirira kwakadzika kunogona kukonzera kuchengetwa kwemutengo kwakakosha.
Zvakare, zvitoro zvinofanirwa kuziva kuti mhando yekudzivirira gasi inokanganisa zvinhu zvakaita senge spatter uye nguva yekuchenesa.Semuenzaniso, 100% carbon dioxide gasi inopa kupinda kukuru, asi inobudisa yakawanda spatter kupfuura gasi rakasanganiswa.Kuedza akasiyana ekudzivirira magasi kuti uone kuti ndeipi inopa yakanakisa mhedzisiro yekushandisa inokurudzirwa.
8. Kuvandudza Mamiriro Ezvakatipoteredza Kukwezva uye Kuchengeta Skilled Welders
Kuchengetwa kwevashandi kunobata basa guru mukuchengetedza mari.Kuwanda kwemari kunoda kuti vashandi varambe vachidzidziswa, zvinova kutambisa nguva nemari.Imwe nzira yekukwezva uye kuchengeta vashandi vane hunyanzvi ndeyekuvandudza tsika nemagariro echitoro.Tekinoroji yachinja, sezvakaita zvinotarisirwa nevanhu nezvenzvimbo yavo yebasa, uye makambani anofanira kuchinjika.
Nzvimbo yakachena, inodzorwa netembiricha ine masisitimu ekubvisa utsi iri kukoka kuvashandi.Perks senge heti dzinoyevedza dzewelding uye magurovhosi zvakare anogona kukurudzira.Izvo zvakakoshawo kuisa mari mukudzidziswa kwevashandi kwakakodzera, izvo zvichabatsira vatsva ve welder kuti vanzwisise zviri nani maitiro kuitira kuti vagone kugadzirisa matambudziko.Kuisa mari muvashandi kunobhadhara mukufamba kwenguva.
Iine mawelder akanyatsodzidziswa anoshandisa midziyo yakakodzera uye inobatika yebasa, uye mitsetse yekugadzira inoramba ichidyiswa nekukanganisa kushoma kwekugadzirisazve kana shanduko inobatika, zvitoro zvinogona kuchengetedza maitiro avo ekuwelda achifamba uku achidzikisa mari isingakodzeri.
Nguva yekutumira: Sep-29-2016
